Air Leakage Is a Silent Energy Killer. One Rolling Door Is Finally Addressing It Head-On

Air Leakage Is a Silent Energy Killer. One Rolling Door Is Finally Addressing It Head-On mckeon al3014 w l hall company
Most building professionals know that air leakage is one of the biggest performance failures in commercial buildings. What is less understood is this:

Air leakage doesn't move in only one direction. It can move inward (infiltration) or outward (exfiltration) — and each direction carries its own set of energy, comfort, and moisture-control consequences. Even worse, rolling doors have historically been among the weakest points of the building envelope.
Air Leakage Is a Silent Energy Killer. One Rolling Door Is Finally Addressing It Head-On mckeon al3014 w l hall company 2

Despite decades of use in conditioned warehouses, utility facilities, municipal buildings, parking structures, manufacturing plants, logistics hubs, and mixed-use developments, rolling doors have never had verified, publicly listed air-leakage ratings. Architects and engineers had no reliable data to work with. Energy models had to rely on assumptions. Mechanical systems had to be oversized. And the envelope was left with a major uncontrolled variable, until now.


A First in the Industry: The McKEON AirShield AL3014

Air Leakage Is a Silent Energy Killer. One Rolling Door Is Finally Addressing It Head-On mckeon al3014 w l hall company 14

With the release of the AL3014, McKEON changed what a rolling door can be. It is the first and only product to achieve a public listing and certified label for both air infiltration and air exfiltration — a milestone in envelope performance and building science.


For architects seeking clarity, documentation, and reliable performance metrics, this is a breakthrough. For owners and facility managers, it's a direct path to lower energy costs and more consistent building performance. 


Why Air Moves — and Why It Matters


Several forces drive air movement:

  • Stack effect (rising warm air)
  • Wind pressure acting on the façade
  • Mechanical imbalances in the HVAC system
  • Openings, gaps, and discontinuities in the envelope


When rolling doors are part of the thermal boundary (which is increasingly common), air can leak both in and out depending on the season and the conditions.


Air Infiltration Problems

  • Heat loss in winter
  • Cold drafts
  • Increased heating loads
  • Occupant discomfort
  • Condensation at interior surfaces
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Air Exfiltration Problems

  • Loss of cooled air in summer
  • Elevated cooling costs
  • Moisture being pushed into the wall assembly
  • Hidden condensation in insulation layers
  • Long-term degradation of envelope materials


For high-performance buildings — or any project pursuing IECC, B3, LEED, or general efficiency targets — uncontrolled leakage is a major liability.

Air Leakage Is a Silent Energy Killer. One Rolling Door Is Finally Addressing It Head-On mckeon al3014 w l hall company 16

How the AL3014 Achieves Certified Air-Leakage Performance


McKEON solved the problem at the material and engineering level.


Extruded Aluminum Slat Construction

Unlike roll-formed steel, extruded aluminum slats are:

  • Precisely shaped under controlled pressure
  • Uniform along their entire length
  • Interlock tightly for a consistent, secure interface


This dramatically reduces airflow between slats — the primary path of leakage in traditional rolling doors.


A Naturally Tight Slat-to-Slat Interface

The geometry of the slats creates a mechanically tight, self-sealing profile that eliminates many of the micro-gaps found in steel-curtain doors.

No foam seals. No adhesive weatherstripping. No field-applied components. The performance is built directly into the structure.


Guide System Designed for Air Control

The side guides are engineered to maintain:


  • Consistent curtain pressure
  • Reduced deflection under wind loads
  • Alignment that prevents lateral gaps


This matters especially on larger doors, where pressure differentials amplify leakage.


Independent Testing & Certification

The AL3014 is publicly listed and certified for:

  • Air Infiltration (air entering the building)
  • Air Exfiltration (air leaving the building)


Reach out to us anytime—we’re here to help. Suppose your facility is facing air-leakage challenges or you're looking to improve energy efficiency. In that case, our team will work with you to identify the best solution and support you every step of the way.

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No-Cost Consultations

W. L. Hall Company

The Premier Exterior and Interior Building Systems Provider in the Upper Midwest

75 Years' Experience | 15,000+ Projects

(952) 937-8400

wlhall.com

sales@wlhall.com

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